Part A: Standards and how they are made
Introduction to standardization
Key takeaways
- ISO/IEC Guide 2 defines a standard as a document established by consensus and approved by a recognised body, for common and repeated use, aimed at the optimum degree of order in a given context.
- A standard is voluntary in itself; a technical regulation is made by government and compliance with it is mandatory; a specification is written by one party for a particular transaction.
- A firm is certified and the body that certifies it is accredited: KEBS certifies products and management systems, and KENAS accredits the certifiers and laboratories.
- The aims of standardization include fitness for purpose, interchangeability, variety reduction, compatibility, safety, consumer protection and trade facilitation; give each aim with what it delivers.
- Kenya's framework rests on the Standards Act (Cap 496) of 1974, which established KEBS, and the EAC SQMT Act, 2006, under which East African Standards are declared.
Standardization is the invisible infrastructure of trade. A candidate can see its effect by asking why a bulb bought in Kisumu fits a fitting installed in Mombasa, why a bank in Nairobi can settle with a bank in Kampala, and why a container loaded in Naivasha fits a ship in Mombasa and a truck in Kigali. None of that is coincidence, and none of it is regulation in the ordinary sense.
Key terms
Certification and accreditation are not interchangeable
A firm is certified; a certification body is accredited. KEBS certifies products and management systems; KENAS accredits the bodies that certify and the laboratories that test. Reversing the two is one of the most reliable ways to lose a mark in this paper.
History of standards
Milestones in the development of standardization
| Period | Development | Significance |
|---|---|---|
| Ancient | The cubit in Egypt, standardised weights in the Indus valley, Roman brick and road dimensions | Standardization begins as measurement, because trade and taxation require agreed units |
| Medieval | Guild rules on materials and workmanship; assay marks on precious metals | Quality marking as a consumer protection device predates the state doing it |
| 1798 | Eli Whitney demonstrates interchangeable parts for muskets | Standardization of dimensions makes mass production and repair possible |
| 1901 | The Engineering Standards Committee, later BSI, is founded in Britain | The first national standards body; standardization becomes an organised civil activity |
| 1906 | The International Electrotechnical Commission (IEC) is founded | The first international standards body, for electrical and electronic matters |
| 1926 and 1947 | ISA, then ISO after the Second World War | ISO is founded in 1947 and begins operating in 1947, creating a general international standards body |
| 1948 and 1995 | GATT, then the WTO with the TBT and SPS Agreements | Standards become instruments of trade law, disciplining how governments may use them |
| 1974 | The Standards Act (Cap 496) establishes the Kenya Bureau of Standards | Kenya acquires a national standards body and a legal framework for Kenya Standards |
| 1987 | ISO 9000 series first published | Standardization extends from products to management systems |
| 2006 | The EAC SQMT Act | East African Standards are declared, and a partner state must withdraw a conflicting national standard |
| 2009 | The Kenya Accreditation Service is established | Kenya separates accreditation from standards-setting and certification, completing the quality infrastructure |
Aims of standardization
ISO/IEC Guide 2 lists the aims of standardization, and they are the usual mark scheme for a question in this chapter.
What variety reduction is worth: a Kenyan hardware distributor
A distributor stocks reinforcement bar in every size any customer has
ever asked for.
Before rationalisation:
Distinct diameters stocked 14
Average stock value per diameter KES 1,750,000
Total stock value = 14 x 1,750,000 = KES 24,500,000
Cost of holding stock (finance, storage,
insurance, obsolescence) at 18% a year
= 24,500,000 x 0.18 = KES 4,410,000
Analysis shows that 4 diameters (8, 10, 12 and 16 mm) account for 91%
of volume, and that the Kenya Standard for steel bars for concrete
reinforcement recognises a preferred series.
After rationalisation to 6 diameters, with the remaining 8 supplied
to order on a 10-day lead time:
Distinct diameters stocked 6
Average stock value per diameter KES 2,100,000
(higher, because the retained sizes turn faster and are held
in greater depth)
Total stock value = 6 x 2,100,000 = KES 12,600,000
Holding cost = 12,600,000 x 0.18 = KES 2,268,000
Annual saving in holding cost = 4,410,000 - 2,268,000
= KES 2,142,000
Working capital released = 24,500,000 - 12,600,000
= KES 11,900,000
Note what variety reduction is NOT: it is not refusing to serve the
9% who need the other sizes. It is choosing which sizes to hold and
which to order, on the basis of a preferred series the standard has
already worked out.
Objectives questions want the definition, not just the word
'Interchangeability' on its own is worth little. 'Interchangeability: ensuring one item can replace another and perform the same function, so that a broken part can be replaced from any supplier rather than only from the original manufacturer' is worth the full mark. Give the aim, then one sentence of what it delivers.
Self-check
Define a standard as ISO/IEC Guide 2 defines it, and distinguish it from a technical regulation and from a specification. (8 marks)
Explain six objectives of standardization, illustrating each from the Kenyan economy. (12 marks)
Show worked answer
Definition and distinctions (8 marks: 4 for the definition and its elements, 4 for the distinctions).
A standard is a document, established by consensus and approved by a recognised body, that provides for common and repeated use rules, guidelines or characteristics for activities or their results, aimed at achieving the optimum degree of order in a given context. Four elements matter: it is established by consensus, so it is not one party's view imposed; it is approved by a recognised body, which is what distinguishes it from a private document; it is for common and repeated use, not for one transaction; and its purpose is optimum order, not maximum requirement.
A technical regulation lays down product characteristics or related processes and production methods, including administrative provisions, with which compliance is mandatory. The difference from a standard is compulsion and authorship: a technical regulation is made by government and must be complied with, whereas a standard is voluntary in itself. The two connect when a regulation calls up a standard, which is how a Kenya Standard becomes compulsory when it is declared a compulsory standard under the Standards Act (Cap 496).
A specification states requirements for a particular product, process or service and is written by one party, typically a purchaser or designer, for a particular transaction. It is binding contractually on the parties who adopt it, is not made by consensus, and is not of general application. In practice a good specification cites standards rather than restating them.
Six objectives with Kenyan illustration (12 marks, 2 each).
1. Fitness for purpose: the Kenya Standard for portable water storage tanks specifies material and wall thickness so that a tank sold for domestic water storage will actually hold water for its expected life in Kenyan ultraviolet conditions, rather than becoming brittle in two seasons.
2. Interchangeability: standardised electrical accessories mean a socket outlet bought from any Kenyan supplier accepts the same plug and fits the same back box, so a householder is not locked to one manufacturer for repairs.
3. Variety reduction: preferred series for reinforcement bar diameters and for cement grades let builders' merchants across the country stock a manageable range while still serving nearly all demand, releasing working capital and reducing obsolescence.
4. Safety: the compulsory standards for motorcycle helmets and for LPG cylinders exist because the consumer cannot assess the risk before purchase and the consequence of failure is injury or death; these are exactly the classes KEBS declares compulsory.
5. Consumer protection: a shopper choosing between two brands of cooking oil cannot test either, so the Standardisation Mark on the pack substitutes an assessed conformity for a test the consumer cannot perform.
6. Trade facilitation: harmonised East African Standards declared under the EAC SQMT Act, 2006 mean a Kenyan manufacturer meeting an East African Standard is not retested against a different national requirement in Uganda or Tanzania, which removes duplicated testing cost and border delay.
7. Communication and mutual understanding: standard test methods mean that a moisture content of 13.5 per cent declared by a Kenyan maize seller and a moisture content measured by a foreign buyer are the same measurement, so the contract has determinate meaning.